Hydraulic Booster/Intensifier Air & Liquids
HYDRAULIC BOOSTER / INTENSIFIER
AIR & LIQUIDS
We specialize in the design, development, and manufacturing of high-pressure hydraulic boosters and intensifiers for CNG, Hydrogen, and Water applications.
We ensure top-notch quality through:- Selection of high-grade materials with appropriate heat treatment
- Precisely calculated wall thickness of tubes and cylinders
- Accurate sealing, machining, and tolerance control
- Skilled technical team and advanced manufacturing setup
This careful engineering guarantees safety, long service life, and consistent performance in every unit.
Safety & Technical Superiority
Handling gases like CNG and Hydrogen under high pressure demands the highest safety standards. To ensure operational safety:
Each booster features a dedicated leak-check valve to detect internal leakage instantly.
In case of oil or gas discharge from the inspection port, the system can be shut down immediately.
Special stainless-steel piping and NRVs (Non-Return Valves) are used as per customer specifications.
The system design complies with international safety norms for high-pressure gas systems.
Booster Models Developed
With continuous R&D and customer collaboration, LHS has developed several proven models successfully installed across industries:
- CNG Gas Booster / Intensifier – 10 bar to 250 bar (2-Stage)
- Hydrogen-CNG Booster / Intensifier – 10 bar to 1200 bar (Single & Multi-Stage)
- Water Booster – up to 1200 bar (Single & 2-Stage)
Our CNG intensifiers are designed to work efficiently with 22 kW and 37 kW motors, ensuring optimal compression and energy efficiency.
Working Principle of a Hydraulic Gas Booster
A hydraulic gas booster increases gas pressure using hydraulic energy. Process Overview:
- Low-pressure gas enters the booster.
- The hydraulic cylinder drives a reciprocating piston powered by hydraulic oil.
- The piston compresses the gas in the chamber, increasing pressure.
- Check valves control gas direction and prevent backflow.
- Cooling jackets or heat exchangers maintain safe operating temperatures.
- The high-pressure gas exits for downstream use.
This design ensures smooth, efficient, and oil-free compression, making it ideal for CNG, Hydrogen, and other flammable gases.
Technical Specifications (Customizable)
- Inlet Pressure: 10 – 200 bar
- Outlet Pressure: up to 250 bar
- Flow Rate: 50 – 500 Nm³/hr
- Drive Type: Electric or Hydraulic motor
- Cooling: Air-cooled or Water-cooled
- Lubrication: Automatic oil circulation
- Noise Level: Low vibration and quiet operation
Our Services Include:
- Sealing replacements
- Gas barrel replacement
- Piston rod replacement
- Tie rod and nut replacement
- Repainting and restoration
- Complete performance testing
- Test reports with material traceability
All services are performed at our facility equipped with specialized testing instruments to ensure precision and safety.
Applications
Our boosters are used across multiple industries and sectors, including:
CNG (Compressed Natural Gas)
- Filling station boosters for complete vehicle cylinder fills
- Pressure boosting in mother-daughter stations
- Decanting systems for cascades with low outlet pressure
Hydrogen
- Hydrogen refueling stations (350 & 700 bar applications)
- Integration with electrolyzers for hydrogen production and storage
- Industrial and mobility applications such as buses, trucks, forklifts, and aerospace
- Tube trailer unloading to recover residual hydrogen
Other Gases
- Biogas, Nitrogen, Argon, Helium — used for grid injection, bottling, and leak testing
Advantages of Lalit Hydraulics Boosters
- Compact & Reliable Design: Smaller footprint with powerful output.
- On-Demand Operation: Can run intermittently or continuously.
- Low Maintenance: Single piston mechanism and durable sealing system.
- Oil-Free Gas Side: Safe for explosive gases and prevents contamination.
- Energy Efficient: Optimized for high output with low power consumption.
Key Features
- High-Performance Compression: Stable, consistent gas output with precision control.
- Heavy-Duty Construction: Built using corrosion-resistant alloys and treated components.
- Safety Systems: Automatic shut-off, overpressure protection, temperature monitoring, and leak detection.
- Energy Efficiency: Reduced operational costs through optimized hydraulic systems.
- Custom Design: Pressure range, flow rate, and drive type tailored to customer requirements.
Repair & Maintenance Services
At LHS, we understand that boosters operate continuously and require timely maintenance for long-term efficiency. We provide end-to-end service and repair support for both LHS-manufactured and other brand boosters.
Why Choose Lalit Hydraulics
- Decades of expertise in hydraulic and high-pressure systems Stable, consistent gas output with precision control.
- Strict quality control: and testing before dispatch
- Custom solutions: for domestic and international clients
- Full technical support, from design to after-sales service
- Compliance:with global safety and manufacturing standards
Sustainability Commitment
By boosting CNG and Hydrogen efficiently, our systems help reduce gas wastage, energy use, and carbon footprint. With Lalit Hydraulics, you not only get reliable performance but also contribute to a greener and cleaner energy future.
